The manual includes information necessary to understand basic auto electricity, how to read wiring diagrams, how to properly use electrical test equipment like multimeters, how to perform basic automotive electrical troubleshooting and more. The battery will not over power the components as long as the it is of the correct voltage. Electrical problems can exist in any motorcycle, new or used, and can be particularly daunting at first to try to diagnose. Its the best book ive read so far on understanding electricity as it relates to motorcycles, and for that reason, its highly recommended. Perfonn the troubleshooting procedures in this chapter to isolate the system or systems which are causing engine malfunction. The automotive electrical manual by haynes gives the diy mechanic all of the information needed to perform electrical repairs on automotive vehicles. Inspecttroubleshootrepair the electrical starter system 23.
Motorcycle electrical systems troubleshooting and repair. How to diagnose car electrical problems by tracing voltage drops. Troubleshooting motorcycle electrical circuits quick simple methods 92 honda vfr750. How to diagnose car electrical problems by tracing voltage. Electric motor drive installation and troubleshooting atp. The electrical car parts include starter motors and alternators, vehicle lighting, relays and switches just to name a few.
Chapter 9 electrical system maintenance general all electrical systems require periodic maintenance in addition to nonscheduled maintenance caused by unpredictable events such as storms, accidents, and equipment failure. If you leave the old, dead battery in the system, it will try to pull power from the bigger battery. Either something broke and needs to be repairedperhaps a wire parted or its terminal was pulled or corroded offor you want to add an accessory that needs to be wired into the motorcycles electrical system. Capitulo 2 automotive electrical circuits and wiring. Your onestop manual for every aspect of diy motorcycle electrical repair and. Checkwiring and connections that leadto components. Apr 18, 2016 motorcycle electrical systems trouble shooting and repair tracy martin mbi publishing. Therefore, motor troubleshooting involves the entire system, not just the.
Ac voltage source tb1 tb2 tb5 tb4 tb6 tb3 light as you can see in the diagram, there are several terminal blocks tb through which electrical power is routed to the light bulb. Once you understand that, troubleshooting becomes relatively easy. Motorcycle wiring and electrical repair tips motorcycle. A motorcycle s electrical system can be daunting to even the most adept home mechanic. An electrician is troubleshooting a faulty light circuit, where the power source and light bulb are far removed from one another. Problems and premature failures often indicate input power system troubles, poor or deteriorating mechanical installations, or malfunctions in the driven machinery. In the case of automotive electronics troubleshooting, this is regarded as black magic. Electrical problems often cause an instant phone call to schedule an appointment at the bike shop. Basic electrical troubleshooting understanding the wiring diagram and testing a simple circuit on a motorcycle, atv or even your car. How to troubleshoot, repair, and modify motorcycle electrical. In reality, its no more difficult than troubleshooting a problem of any kind. Although these two terms remain similar in spelling they become miles apart in what they represent.
The knowledge contained in motorcycle electrical systems. Troubleshooting and repair is your best tool for understanding your electrical system and diagnosing problems with your motorcycle. The electrical components on the bike will only draw the powerr they need from the battery. Green like powder on your battery, terminal, or wires is a bad sign. Dec 18, 2009 diagnose electrical problems by chasing voltage drops, instead of the oldfashioned way checking continuity. Jul 15, 2014 tracy martin is the author of five motorbooks workshop series books, including, how to use automotive diagnostic scanners, how to diagnose and repair automotive electrical systems, motorcycle electrical systems troubleshooting and repair, how to tune and modify motorcycle engine management systems, and how to troubleshoot, repair and modify motorcycle electrical systems. Perfonn the ignition spark test as described in this chapter.
Jun 26, 2015 troubleshooting is the act of taking logical steps to solve a problem. Motorcycle electrical systems have been known to strike fear even into some of the most seasoned home motorcycle mechanics. Oct 04, 2017 motorcycle electrical systems troubleshooting and repair isbn. How to diagnose car electrical problems by tracing voltage drops diagnose electrical problems by chasing voltage drops, instead of the oldfashioned way. Many of these problems have been found to be due to the same failure mechanisms. There is a separate page for headlightrelated electrical issues. Troubleshooting motorcycle electrical circuits quick.
How to troubleshoot, repair, and modify motorcycle electrical systems. Basic motorcycle electrical troubleshooting using a. When you are handed a repair order with a customers complaint on it, there are three things that you must do. An excellent guide to the practical side of motorcycle electrical repair. Automotive electrical circuits and wiring 8 101 electrolyte changes with the amount of electrical charge. Battery and electrical problems provide some of the biggest headaches in. Motorcycle electrical troubleshooting genebit systems.
This industryleading resource begins with electric motor principles, power requirements, and control methods and focuses on the safe operation. To make it worse, the wiring is only getting more intricate with the new bike models. Aug 31, 2016 let me tell you here and now that bare, twistedtogether wires wrapped with a yard of electrical tape, householdstyle wiring nuts and old extension cords pirated from the kitchen junk drawer generally do not make for a reliable transmission of current, and have no place on your motorcycle. Jumping to conclusions can be expensive and time consuming. When engine heat slowly degrades connectors or wires, the plastic turns brittle and allows water to intrude. Bob and mark demonstrate the process for lubricating your harleys steering head bearings and adjusting the fallaway. Sixstep troubleshooting plan body electrical diagnosis course l652 5 this is the first step in any diagnostic process. Thats where this book comes in with a userfriendly guide to understanding, diagnosing, and fixing the electrical systems and yet, the more complex these systems becomeand the more important to a motorcycles functionthe more useful, even critical, it will be to know something about them. Basic motorcycle electrical troubleshooting using a wiring. Motorbooks mbi publishing, 2007 159 pages, many color photographs, sketches and illustrations.
How to diagnose motorcycle electrical problems dennis kirk. Motorcycle electrical systemstrouble shooting and repair tracy martin. Motorcycle technician diagnose, customise, repair, and overhaul motorcycles. T his book is a userfriendly guide to understanding, diagnosing, and fixing the electrical systems and components that make a bike run. In how to troubleshoot, repair, and modify motorcycle electrical systems, motorcycle expert tracy martin provides crystalclear, fully illustrated. Motorcycle repair oklahoma department of career and. Today, various motorcycle manufactures had different models, power and style. Veteran technician tracy martin explains the principles behind motorcycle electrical systems and how they work. Most wiringconnector problems boil down to one of two predicaments. You must be able to identify the problem the customer noted 2. Electrical automotive systems refer to the wiring harnesses and connectors.
Motorcycle electrical systems trouble shooting and repair tracy martin mbi publishing. Tips for troubleshooting electric motors understanding the nuances of various motor types is essential when servicing or installing such units b y d e n n i s b u s h a fter more than 100 years of use, with an ever increasing installed base, there are probably few aspects of an electric motors usage and failure modes. Jul 10, 2012 basic electrical troubleshooting understanding the wiring diagram and testing a simple circuit on a motorcycle, atv or even your car. Troubleshooting motorcycle electrical circuits quick simple. And yet, the more complex these systems become and the more important to a motorcycle s functionthe more useful, even critical, it will be to know something about them. Motorcycle electrical systems can be a mystery to the weekend mechanic and even to the experienced professional. This page is designed to help you isolate your electrical problems and solve them. Section 4 sixstep troubleshooting plan autoshop 101. For courses in automotive electrical systems and electronics, engine performance, and emissions testing. Diagnosis and troubleshooting of automotive electrical, electronic, and computer systems, sixth edition, covers both automotive electrical and engine performance topics all in one book.
Diagnosis and troubleshooting of automotive electrical. Warning during step 1,do not use an open flame 0 check in the tank. Automotive wiring and electrical systems is the perfect book for wiring a hot rod from scratch, modifying muscle car electrical circuits for cooling fans and or power windows, or adding a big stereo and other conveniences to modern performance cars. In how to troubleshoot, repair, and modify motorcycle electrical systems, motorcycle expert tracy martin provides crystalclear, fully illustrated, stepbystep instructions for every electrical repair imaginable on a bike. Our experts decided to break out the books and provide us with all the basics of electricity as it pertains to our motorcycles. The frequency of routine service varies widely between applications. How to diagnose electrical problems, charging system on your. If youve got this, a shop manual and a few basic tools, youll be able to fix just about any electrical problem you run into. Maintenance manual chapter 9 electrical system maintenance. How to diagnose and repair automotive electrical systems motorbooks. Dime city cycles is the premier choice for diy custom motorcycle parts, accessories and life style gear. No longer shall you fear the mass of wires under your fuel tank or seat, or behind your headlight. Motorcycle electrical manual 3rd edition electrical engineering. Motorcycle electrical systems troubleshooting and repair is a tool that can be used to improve your breadth of knowledge regarding motorcycle maintenance and repair.
Basic electronic troubleshooting motorcycle cruiser. Im betting if you didnt have the first six chapters under your belt, then maybe it would be. As always, bob stresses the importance of adequately prepping all bolts, consulting your user manual to be sure everything is done correctly, covering any painted areas on the bike and, if possible, working with two sets of hands. Including mike allens physics 101 introduction to ohms law. Most people would rather tear into an engine than have to deal with wiring. A number of motorcycle electrical problems have been diagnosed on the honda cx500 and gl500 forum over the past few years. The intent of periodic maintenance is to keep the system operating at an acceptable level of service to the public. Electric motor drive installation and troubleshooting is designed for technicians in the field responsible for installing, programming, troubleshooting, and retrofitting electric motor drives. A fully charged battery will have a specific gravity of 1. Automotive wiring and electrical systems workbench series pdf. Overview of motorcycle electrical systems fix my hog. Every clymer manual comes with a easy to read wiring diagram. Troubleshooting and repair motorbooks workshop tracy martin on. Apr 12, 2015 green like powder on your battery, terminal, or wires is a bad sign.
Pdf a model of motorcycle diagnosis and troubleshooting expert. Troubleshooting and repair explains the principles behind motorcycle electrical systems, describes how they work, and reveals proper testing tools and techniques to find out where the problems source is. Whether your interest is cafe racers, bobbers, choppers, brats, trackers, scramblers or you just want something a little different for your current ride, you are sure to find the parts you need right here. Shop for manuals, like haynes motorcycle electrical techbook at jake wilson. Maintenance and troubleshooting of electric motors reliance electric posted 11005 motor maintenance scheduled routine care introduction the key to minimizing motor problems is scheduled routine inspection and service. When troubleshooting automotive electrical systems, its important to use a logical process of deductive reasoning to solve the problem. Understanding and troubleshooting electrical systems repair guide.